StyroFLOOR-HD 600 x 338

StyroFLOOR or Thermo-Lite Board® is a unique lightweight composite product, manufactured with closed cell polymer foam and fibreglass that offers high specific strength and toughness.

The non-absorbent material is durable whilst providing an excellent bonding surface and high impact strength, sound and thermal insulation, and is resistant to contamination.

StyroFLOOR is available in 1220mm x 2440mm sheet sizing and is manufactured for lifetime performance, with endless applications offering significant advantages over standard wood based products, with common uses in Marine, Automotive & Transport industries.

Both StyroFLOOR products feature a ‘sealed side’ which faces the road. The upper side or ‘internal’ side is lightly sanded in readiness for floor covering bonding of your choice. StyroFLOOR is generally bonded to the subframe using Teroson MS939 by Henkel.

We have a limited range of offcuts of StyroFLOOR available for purchase. Priced at $120/sqm, our current offcut availability list can be downloaded below.

Please note offcut sales are for Factory Pick-Up Only, Pre-Order Only & Collection By Appointment Only. All offcuts are sold as per the sizes listed on the availability list, No On-Site Cutting. 


  • High Specific Strength
  • High Thermal Insulation
  • Rot Free
  • Lightweight
  • Hardwearing
  • Closed Cell Structure
  • Road Side Sealed

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  • Caravans
  • Toy Haulers
  • Camper Trailers
  • Motorhomes
  • Emergency Service Vehicles
  • Specialised Vehicles
  • Boats


StyroFLOOR Specifications

 Part Number Thickness (mm) Sheet Width (mm) Sheet Length (mm) Weight(Kg / Sqm) Density(Kg / m3) Price/sheet
StyroFLOOR/LT 12.7 1220 2440 5.5 448 $ 476.78
StyroFLOOR/HD 19 1220 2440 8.6 448 $ 580.73

StyroFLOOR by StyroMAX

What does a StyroFLOOR Sheet weigh?

StyroFLOOR sheets weigh between 5.5 and 8.6kg per sqm. Please refer to the specifications chart for more details.

Do you join the floor panels when you require bigger than standard size and only charge for supplied size?

StyroFLOOR/LT or HD is just but joined over a support beam during your assembly or you can use StyroFLOOR/ONE-PIECE.